BFLY VALVE TEST UNIT VERTICALFACE SEALING Design Type : Hydraulic Cylinder with Auto clamp Force Setting End Connection : Flanged end / Non Flanged End Test Standards : API 598 , BS 1873 Pressure Class API : # 150, # 300, # 600, # 900, # 1500, # 2500 Pressure Class BS : PN-10, PN-16, PN-25, PN-40, PN-50, PN-60, PN-100, PN-160, PN-250,PN- 320, PN-400 Valve sizes : DN 15 DN 300 Type of Valves : Butterfly Valve ( without Actuator Assly )TEST SKID : Vertical Mounting of valves with stem in a horizontal orientation- Ideal for prefilling of valve. Most Suitable Design for valves without Actuator Assembly Suitable For Face Sealing of flanged end / non flanged end butterfly valves Robust, Safe and Operator Friendly Machine The Rated Capacity of test skid is the maximum reaction force the skid is designed for The 2 pillar Frame is designed for better space for visual inspection and loading. The Common Sealing Plates with O-rings for face sealing of certain range of valve sizes and pressure class. HYDRAULIC CLAMPING Hydraulic Auto Force controlled Clamping System to avoid excessive clamping force over valve body. Provision of Inching type button to increase the clamp force, if required Display of clamp force on HMI/ SCADA screen. Safety Interlock to keep the valve in clamped position while it is under test pressure AUXILIARY FUNCTIONS : Hydraulic Intensifier system with controls for smooth rise of pressure and controlling over shooting of pressure to the limit. Auto isolation of prefill line ( optional ) Auto Decompression ( Optional ) INSTRUMENT CONTROL PANEL : Hydro shell test with high pressure water to suit the different pressure class of the valve under test Low Pressure Prefilling pump arrangement for prefilling of valve before test Water Tank with Level controller and Drain Valve. Water filtration and re-circulation system Manual Air and pressure relieving valves High Pressure water generation and control system Air seat pressurization system and components for 7 bar Pressure Transducers for feedback and digital display PLC CONTROL PANEL : Electric control panel with reputed components such as MCB, SMPS, relays, contactors, signal conditioners, isolators etc Cooling Fan, Tube lights, Additional plug sockets , Filters Standard enclosure PLC hardware components PLC will control the operational Sequence and display the status of operations on HMI Will control the clamping force with integration of hydraulics and pressure sensors Standard recipes on HMI for ease of operator Display of test results on HMI Editable stabilization and holding time DAQ SYSTEM ( Optional ) A normal PC or IPC ( optional ) for maintaining the test reports Reports can be saved in an excel format / pdf format Customized test reports with company logo and pattern can be designed and incorporated. Scada licence software with hardware lock Designing of scada screens and programming for operators interface. Reports can be saved and printed as per the requirement and can be transferred to another pc by LAN or by mail. Test Results in Graphical and Analytical mode MS Acess / My SQL Database ( Optional ) ODBC compatible database format required in case of integration with SAP system ( Optional )