SS REACTOR, Capacity: 20KL

REACTION VESSEL /  REACTOR

Is the basic  Machinery used by Chemical Processing & Allied  Industry.    There are different types of Reaction Vessels  broadly  classified  as Jacketed ,  Limpet Coil &

Top Open type with or without  Internal Cooling or Heating  Coil  as per the need   of

the Process.

JACKETED  REACTION VESSEL /  REACTOR

We manufacture Reaction Vessel  from   50 Ltrs    to   20 KL in Material  of construction

Mild Steel,  Stainless steel  SS  304   or   SS 316.

CONSTRUCTION

 Jacketed  Reaction Vessel consist of  a   Cylindrical vertical  shell  with  standard torospherical  dish on  both  ends.

 A jacket is provided on the Outside of the shell  for Heating  the reactor  by   passing steam or thermic Oil. or Cooling the reactor  by  passing  cooling media.  Stiffener Rings are provided on shell in between the shell and jacket to give uniform circulation of the heating or cooling media  and  to intensify the vessel.

Agitator  assembly  mounted on the Top dish of  Reactor   consists of  Shaft  supported

by  Lantern Assembly  on the Top End  containing Bearing Housing with Tapered roller bearing and Ball bearing to withstand impact load and vibratory load ensuring smooth rotation  of the Shaft. Water cooled  Stuffing box  filled with  gland rope pressed by Gland  pusher is also provided.

On the other end of the shaft  Blade  is fitted of different  types as per  the need of the Process viz.  Single Anchor, Double Anchor , Gate, Paddle , Flat or Curved Turbine   &  Propeller types. Baffles  are also provided  inside the shell  as per the  requirement.

Top Dish of the Reactor  is provided with various  Nozzles  viz. Manhole, Light Glass, Sight glass, Vapour, Addition, Reflux, Thermowell etc

Bottom Dish of the Reactor is provided with an  Outlet nozzle where valve is fitted.  

DRIVE

The drive is designed to give maintenance and trouble free performance.The Agitator  Shaft is  coupled to the Reduction Gear Box with Flexible coupling . The Reduction  Gear Box is mounted on the  Top of the Lantern Assembly  and is driven by

by  Motor  using  V belt pulley.   Variable Frequency  drive  can by used  to get variable  speed of the  Agitator blades.

MOUNTING

Four  lugs support  are provided on the  Shell of the reactor  to  mount it  on the  Platform of the Factory.  Platform can also be prefabricated  and assembled at  site.

WELDING

Welding work is performed by Argon Arc process using Good Characteristic Filler rods on all S. S. Parts. M.S. Parts welding is performed by D. C Arc welding process using suitable electrodes of Advani Oerlikon make.

FINISH

All weld joints will be finished from inside and outside, S S. Parts is cleaned from inside and outside. Two coates of primer/ redoxide will be given on M.S. parts from outside
TESTING

Equipments are tested Hydraulically as per design Pressure

SERVICE

Complete after sales servicing is provide by our fully trained  personnel.