Established in the year 1998, we, Synthesis EPC Projects Limited, are counted among one of the leading Manufacturers, Suppliers and Service Providers of Turn-Key EPC (Engineering Procurement and Construction) Projects. Our organization was previously known as Synthesis Dry Con Inc. and Synthesis Treatment Technologies Inc. Famous for our effective services on pollution control / waste management systems and production & processing systems, our organization has bagged repeated orders for EPC projects from many older clients. We are one of the oldest firms providing procurement, engineering and construction services in India.
Ours is a professionally managed engineering organization situated in Gujarat (the western part of India) ands customer base spread across the domestic markets. We are trusted among the clients for our process technology, turn-key services in concentration, non-conventional pollution control and drying technology systems like waste management. Our firm has the sound practical experience of engineering, designing and execution of more than 69 odd turn-key EPC projects. In turn-key projects where number of sub-suppliers and business associates are involved, along with the accomplishment of the whole project, our responsibility also includes components.
We are promoted and led under the guidance of our MD, Mr. Arunava Das, who hold a post graduate engineering (gold medalist) degree from a reputed Indian engineering institute. He has many years of industry experience in the domain with the engineering giants such as Alfa Laval India Limited and Larsen & Toubro Limited.
Installation Training, Onsite Support, Operational Training
Primary Competitive Advantage
Experienced R & D Department, Good Financial Position & TQM, Large Production Capacity
Quality Measures / Testing Facilities
Cheque, Credit Card, DD, Invoice, Online
We are ISO 9001:2008 certified
Manufacturing / Quality Control
Selection of right Material of Construction for specific duty conditions are of utmost importance for all our manufacturing activities. We manufacture various custom built plant and system with exotic materials viz. Hastelloy, Monel, SS:310L, SS:321S, Graphite, PP/FRP to suit specific duty condition. In some of the cases, the materials of construction has to suit very highly corrosive atmosphere, along with a highly elevated temperature.
Careful Planning and Logistic most important part of our EPC activities.
“The company’s aim is to provide technical and economical optimization of the project, accompanied by environment control, health and safety aspects with energy conservation while Synthesis EPC Projects Limited has recently ventured into taking up international projects.”
Synthesis EPC Projects Limited , an ISO 9001: 2008 Certified Quality Management company , is a reputed manufacturer, supplier and service provider of Turn-Key EPC (Engineering Procurement and Construction) Projects. The equipments offered by us are manufactured using premium grade of raw material that includes SS 321S, SS 310L, Monel, Hastelloy, Graphite and PP/FRP, Evaporators, Spray Dryers, Fluid bed systems, Pollution Control systems, Incinerators, Zero discharge system, Hot air generators, Thermal oxidizers, Wet Scrubbing system, Dry Scrubbing system, Flue Gas Absorption / De-sulphurization system, pneumatic conveyor, Falling film evaporator, Forced circulation evaporator, Natural circulation evaporators, Flash Evaporator, Wide body spray dryer, Tall form spray dryer, Spray bed dryer, Flash dryer, Calcination and Roasters, sourced from trusted market vendors. At each stage of production, these equipments are tested over several parameters by a team of skilled quality controllers.
Our product catalog encompasses following items:
Falling Film Evaporator
Forced Circulation Evaporator
Natural Circulation Evaporator
Scrapped Surface Evaporator
Wide Body Spray Dryer
Tall Form Spray Dryer
Spray Bed Dryer
Spin Flash Dryer
Tube Bundle Dryer
Fluid Bed Technology
High Temperature, Fluid Bed System
Superheated Steam Fluid Bed Dryer
Calcinerator / Roaster (High Temperature Fluid Bed System)
Hot Air Generator
Zero Discharge Technology
Flue Gas Absorption / De-sulphurization
The work of our organization starts with the need of the client's. We help our customers to select from some of the most appropriate drying, fluid bed, evaporation, incineration or gas scrubbing systems. Our data bank of more than 90 products help identify and choose the most suitable physico-chemical behavior as per the need of client.
To us, process optimization means both theory and practice. After determining the process conditions and testing the work, we start designing phase that turn out to be a formal quotation, statement of the commercial condition and setting of technical specification.
Other factors that are included in this phase are:
Sanitary execution for food and dairy industry
Environmental emission control
Health & safety aspects
Sterile conditions for pharmaceutical applications
Space allocation in existing building
Your work begins when we demonstrate your needs can be satisfied: After the plant manufacturing phase is completed, client has to initiate the process in a manner such that the final product must meet their specifications. We take care of any final trimming or adjustment with the help of our commissioning engineers, if needed. Our organization also impart training to the operators, who are the in-charge of daily operations. Moreover, they also have to participate in commissioning activities ongoing under our supervision that emphasize on documentation, health & safety measures and training to personnel.
The Divide and Rule days are gone. Now a days, there is fierce competition in the market. Unfortunately, the market has limited space for every organization to sustain itself in such competitive era. We have understood this fact and thus cordially welcome organizations, who are willing to associate with us.
We plan to complement ourselves in the following way:
Multi National Companies:
Any firm falling under the category and want us to accomplish whole or a part of a big project by relying on our capabilities, would honor us and we will be pleased to offer our services to them in every way possible.
Entering in the field isn’t as simple as we all know. We at Synthesis, willing to consider any proposal from any engineering firm or up-coming entrepreneur to associate itself with us.
We also welcome the groups or individuals that aspire to work with Synthesis will be encouraged as per our own terms and condition, with regards to promote us.
We have been conceived with a view for providing technical and economical optimization of the project, in addition to the health and safety aspects and environment control with energy conservation. Ours is a leading Indian EPC solution firm that has recently stepped into international projects, after adequate planning and logistics arrangement for successful project accomplishment.
The basic course of our success lies in offering top class after sales-sales services and support. For several customers, our effective after sale services made us apart from others. Owing to our effective services, we are attracting newer business for us and creating a loyal customer base. With the help of our trained service engineers, we are 24x7 available on phone to resolve any client query. We patiently listen to client's complaints and resolve them within least possible time-frame.
Industries we Serve
Our services are not limited to a single industry. We are serving many areas and industries including food & dairy, pharmaceuticals, ceramics, chemical, agro-chemical, starch and others. We deal in varied turnkey plants & systems and are able to handle wide-ranging feed. Also, we can convert it to any desirable product for offering highest extent of client satisfaction. Owing to the expertise of our technical experts and number of carried projects, we assure to offer unmatched engineering services to the clients.
Following is the list of some industries for which we have carried out projects so far:
Food and dairy
Milk powder plant
Sweetened condensed milk plant
Concentrate milk plants
Baby food plant
Fructose and maltose concentrate and drying systems
Tomato powder systems
Cereal foods drying systems
Malto dextrin evaporation a drying systems
Corn steep evaporation a drying systems
Drying systems for malted milk powder
Ice cream powder plant
Laxatives/chavanprash drying systems
Maize powder plants
Tea and Coffee:
Tea powder plants
Instant Tea plants
Coffee Powder plant
Whey/ Egg/ Lactose:
Whey powder plants
Egg powder plant
Mercaptane gas incineration plant
Carbon Tetrachloride incineration Plant
Gypsum Dust Extraction and scrubbing
Aq HCl Fume Extraction and scrubbing systems
Sulfur dioxide scrubbing system
Dyes and dye stuffs:
Yellow iron oxide
ABS resin flash drying fluid bed drying systems
UF /MF resins spray drying systems
Ceramics / Cement:
Ceramic drying plants
Black liquor concentration systems
Under our engineering solutions, we ensure that all these services are effectively rendered after a clear demonstration of customer's application requirements. It is only be possible with the help of our economically and technically optimized plant for every individual case. In our 27 years of journey, we have executed more than 100 major turnkey projects for different special products having around 56 satisfied customers. We can proudly state that many of these are our regular customers.
Owing to that our 3-stage 15 TPD spray dryer installed at Sumul Dairy (Surat, India), now produces agglomerated milk powder, which have wettability of 5 to 6 seconds also in 100 centigrade chilled water. Besides, our 5-effect 8000 kg/hr. falling film evaporator at Panchmahal Dairy (Godhra, India) is able to handle not just 30% more milk but also needs 3,000 kg/hr of less steam than the usually needed.
We have received second order from M/s Banas Dairy, Palanpur (Gujarat, India), for expanding 20 TPD powder plant in 2007, after successfully completing their 30TPD power plant in 2005.
Instrumentation And Controls
Our Instrumentation cell is responsible for all in-house design / manufacturing and site execution of Control Systems ( PLC / SCADA / DSC / CONTACTOR Based) - which is heart of all turnkey projects.